Copper Clad Aluminum Vs Solid Copper Ethernet Cable

23.12.24 10:10 AM By Logico Team

Copper Clad Aluminum Vs Solid Copper Ethernet Cable

When it comes to the selection of Ethernet cables for the network infrastructure the type of material from which the wires are made influences the overall effectiveness, the likely lifespan, and the overall cost. The two types of cables that are commonly used in the market are Copper Clad Aluminum (CCA) and Solid Copper Ethernet cables. Each of these options has its strengths and weaknesses and thus it is important to know the difference between the two to know which one is suitable for a particular use. In this article, the properties of Copper Clad aluminum cables and Solid Copper cables will be discussed, the performance, reliability, and costs will be compared, and finally, the areas where each should be used. 

  


What are Copper Clad Aluminum Ethernet cables?


Copper clad aluminum cables on the outside look as similar to Solid Copper cables as one would expect from cables that have the same function and appearance, but their internal make is quite different in terms of efficiency and robustness. This is because the copper layer on the outside provides electrical conductivity while the inner core is made of aluminum to reduce costs.

However, since Copper Clad Aluminum cables are made of aluminum which is less conductive than copper, these cables tend to lose signal at higher levels of attenuation over long distances. 

What are solid copper Ethernet cables?

On the other hand, the solid copper Ethernet cables have pure copper as the conducting pins throughout their duration. These cables are, however, celebrated to be the best when it comes to conductivity and durability. Such cables are known to provide efficient and reliable services over long distances and under various conditions in the environment. 
 

Pure copper is a material with high electrical conductivity and this means that it has low electrical resistance and therefore good signal quality. These cables are mainly used in applications that require very high levels of reliability and performance for instance enterprise networks, data centers, and high-performance home networks. 
 

 
Copper Clad Aluminum and its disadvantage against the best Solid Copper 
 
I will begin by outlining the key characteristics of Copper Clad Aluminum cables and Solid Copper cables and then proceed to compare the two in terms of performance, reliability, and costs, and provide some insight on where each is best suited for use. 
 
Electrical Conductivity 
 
The only difference between Copper Clad Aluminum and Solid Copper cables is that the former has a copper layer on it while the latter has copper inside of it. 
 
Copper is a very efficient conductor of electric current while aluminum has a low conductivity and thus high electrical resistance. 


Copper is ideal for use in conductors as it is a material with low electrical resistivity that ensures proper signal transmission with minimum signal loss. This is the case where they are suitable for extended cable connections, high speeds, or any system that requires high signal quality. 


Copper Clad Aluminum cables on the other hand are made of copper clad aluminum and therefore have high electrical resistivity as the core material. It therefore loses signal at a faster rate, especially over long distances as compared to Copper Clad Aluminum cables with higher levels of attenuation. 
 
2. Durability and Flexibility 
 
Durability is one of the factors that differentiate Copper Clad Aluminum cables from other types of cables such as CCA cables. 
 
Solid copper cables are usually flexible and are not easily damaged during installation or even usage. Pure copper is less brittle as compared to aluminum and that is why these cables are able to withstand so many bends, pulls, and other forms of mechanical force. 
 
Copper Clad Aluminum cables are easier to break than copper cables as they are made of aluminum. Aluminum is a softer material as compared to copper and it can only be bent a few times before developing fractures that may lead to connection problems. 
 
 3. Cost Considerations 
 
Cost is the major factor that favors the use of Copper Clad Aluminum cables rather than Solid Copper cables. 
 
Copper Clad Aluminum cables are much cheaper than the solid copper cables. This makes aluminum cheaper as compared to copper and hence the cost of manufacturing Copper Clad Aluminum cables is relatively low. For projects of interest for limited budgets or for a temporary setup, the cost-effectiveness is quite appealing. 
 
It is made of pure copper and it is more expensive in comparison with other variants of cables. However, their higher costs are balanced by numerous advantages, including better reliability, flexibility, and product lifetime. In the long run, it will be more effective to spend money on Solid Copper cables and not overbuy cheap Copper Clad Aluminum cables that will create many network issues. 


4. Compliance with Industry Standards 
 
When it comes to networking standards, compliance is essential to ensure reliability and safety. 
 
Solid Copper Ethernet cables are most often used in business environments where the network is a critical part of the company's operations.


These cables offer the needed reliability, flexibility, and high performance that can be found in professional networking. It is therefore important that businesses that use VoIP, video conferencing, or large data transfers benefit from the constant signal that is supplied by solid copper cables. 
 
Copper Clad Aluminum cables are not recommended for utilization in business or enterprise networks because of their high failure rate and non-adherence to set industry norms.

 
5. Power over Ethernet (PoE) Applications 
 
Power over Ethernet (PoE) enables power supply through the network cable to devices including cameras, wireless access points, and VoIP phones among others. Such applications require cables with low electrical resistance and since copper is a good conductor of electricity and does not produce heat when passing electricity, it is the ideal cable to use in PoE applications. 
 
Copper Clad Aluminum cables are not recommended for the PoE since aluminum has a higher resistivity than copper, and when used in transmitting power it tends to get hot and may lead to safety concerns and damage on the cables.
 
6. Outdoor and Harsh Environments 
 
For outside placement or for spots that are likely to encounter temperature changes, moisture, or mechanical stress, the best cable to use is the Solid Copper cable. The Copper Clad Aluminum cables are relatively softer and they are more likely to develop flaws such as fractures when exposed to such conditions. 


 
Advantages of copper clad aluminum cables include:
 
• It is cheaper than other cables 
• It is light in weight 
• Only suitable for a short run of cable and normal domestic use 


Cons: 
 
• It has a higher electrical resistance 
• Doesn’t meet most of the industry’s norms and requirements 

• Poor results over long distances 

• It is easily damaged 

• Not suitable for PoE 



Advantages of Solid Copper Cables 

Pros: 
 
I have excellent conductivity and signal quality. 

It is very durable and quite flexible. 

They meet or even go beyond all the required industry standards. 

Ideal for PoE and other high-performance applications 

Reliable for long distances for the cable runs 

Cons: 
 
• It is fairly expensive 

It is denser than Copper Clad Aluminum cables


How to Identify Copper Clad Aluminum Cables

It is crucial to know the difference between Copper Clad Aluminum and Solid Copper cables especially when buying from unknown sources. Some of the manufacturers may confuse the consumers by giving the Copper Clad Aluminum cables different names. Here are a few tips to identify them: Here are a few tips to identify them: 
 
Check the Label: Some of the terms that may be used to identify CCA include ‘CCA’, ‘Copper Clad Aluminum’, or ‘Aluminum. ’ The common characteristics of solid copper cables are that they are made of solid copper or pure copper. 
 
Conduct a Scratch Test: Try to scratch the conductor with a sharp tool. If it is silver in color, it is probably aluminum. Real copper cables do not have black spots on their surface and are completely painted in copper color. 
 
Verify Certifications: Such cables are usually well-established and certified by TIA or IEEE and others to meet required standards. TIA and IEEE certifications are quite Absent when it comes to Copper Clad Aluminum cables since they are not recommended for use in the business world. 

Short Runs and Basic Applications

When comparing copper clad aluminum and Solid Copper Ethernet cables, the choice ultimately depends on your network’s needs, the amount of money you have, and the plans for the future. Copper Clad Aluminum cables can be a cheap option for short runs and basic applications, for instance, in a home network. However, for critical networking tasks, long distances, Power over Ethernet applications, and working in conditions that require the durability of the cables, Solid Copper cables are recommended. 
 
Using Solid Copper Ethernet cables is costlier but it provides better results, and reliability and meets or even goes beyond the required industry standards hence recommended for use in businesses, enterprise networks, and high-end home networks. Knowing the differences between copper clad aluminum and Solid Copper cables will help you make the right decision for your network needs, both in the present and future situations.


FAQ Section


What are CCA Ethernet Cables?


Copper clad aluminum cables on the outside look as similar to Solid Copper cables as one would expect from cables that have the same function and appearance, but their internal make is quite different in terms of efficiency and robustness.


What are CCS Ethernet Cables?


The solid copper Ethernet cables have pure copper as the conducting pins throughout their duration. These cables are, however, celebrated to be the best when it comes to conductivity and durability.

Logico Team

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